In the manufacturing industry, filter media rolls are important in daily operations. From recycling coolant and lubricant to managing wastewater, there are multiple use cases for a high-quality filtration material roll. Choosing the right media can significantly improve your operations, and when combined with tried and tested filtration systems, you can’t go wrong.

Let’s learn more about filtration media, how it works, and the benefits for manufacturing businesses.

What is a Filter Media Roll?

Filter media rolls are used in manufacturing for a variety of functions. While often used in air filtration systems to remove particles from the air, a filter media roll also helps to remove solids from liquids.

For example, many manufacturing processes require lubricant or oil. However, machinery is at risk of damage when particles and contaminants find their way into the oil. So, many filtration systems use filter media to trap particles as the clean oil flows through the filter.

Sludge dewatering is another function that may use filtration media. In this instance, the media traps all solids while water flows through. This allows for safer and easier disposal of solid manufacturing waste.
You can buy a filter material roll for almost every application. Here at Interfil, we supply filtration media from 150 micron down to 5 micron particle removal. Most filter media is typically made from polyester, nylon, polypropylene or a viscose blend.

Let’s look at some of the many benefits of using high-quality filtration media.

Effective Particle Removal

Filtration media’s main role is to remove particles from water, coolant, oil or water. As such, it provides excellent particle removal, a process that can save manufacturing businesses lots of money.

Let’s consider a manufacturing plant where metal is used extensively. Manufacturing machinery needs lubrication to ensure smooth operation and the minimisation of damage. The oil you use as a lubricant can often become littered with tiny metal particles you can’t even see.

If this metal-filled oil goes back through your machinery, even the smallest slivers can cause unnecessary wear and tear. So, you can run it through a filtration system rather than damage your expensive equipment or discard your lubricant after one use. The filter media catches the particles, and you can reuse the oil safely.

A Range of Applications

Another great benefit to filter media roll is the wide range of applications you can use it for. Some of the common uses include:

• Wastewater management
• Hot and cold rolling
• Washing and cleaning
• Coarse or fine machining and grinding
• Milling
• Turning
• Food production
• Plus, many more

These use cases are only the beginning because specialised filtration material is also used in most types of air filtration systems to keep your environment clean and healthy. All filter media rolls are different, and they each have specific applications. So, when choosing your products, contact the experts at Interfil. We’ll match the right filtration media to your needs, ensuring the best value for money and the highest productivity possible.

Consistent Flow Rate

There are many different methods for solids/particle removal, but systems using filter media roll are very effective for a number of reasons. A filter media roll is a good choice if you want a consistent flow rate in your filtration system. With the right setup, you can constantly filter your liquids with very little human intervention. Once your filter is clogged, you just need to swap it out for a new one, which is even easier with a roll.

Because Interfil’s filter media is strong and durable, it won’t break easily under pressure, meaning it works for longer. With a consistent flow of liquid through the material, your operations won’t be interrupted, and your overall efficiency will increase.

Protect Your Equipment

As we touched on, removing particles from oil and other liquids is crucial to maintaining your machinery. There are significant reasons for this, too. Particles in lubricant, water or coolant cause wear and tear, shortening your equipment’s lifespan. So, if you don’t use the right filter media roll, you’ll likely need to replace expensive machinery long before you ordinarily would have.

In addition, your maintenance costs increase because you’ll constantly service and repair your equipment. When machinery needs maintenance, it is out of action. This downtime affects your bottom line, reduces productivity and ultimately costs you more money. All of these issues can be avoided or at least minimised by using proper filtration systems and media.

Customisable Lengths

Every filtration system is different, and that’s why most companies consult experts when choosing the right filter media roll. The beauty is the filtration media roll can be easily cut to size, ensuring it works well with all types of systems. The ability to customise your material means less hassle when changing media, not to mention better performance.

Interfill provides both your media roll and your filtration or sludge dewatering systems, meaning we can find the perfect media for your system. You improve profitability and reduce overheads by getting the most out of your consumables (such as filtration media).

Need High-quality Filtration Media?

Interfil specialises in coolant filtration and wastewater filtration systems for the manufacturing industry. Along with a range of products and services to improve filtration in your business, we also offer a wide selection of filter media rolls to suit any type of system. From centrifuges to spill kits, we’ve got everything you need. Contact Interfil today and find out how we can help improve your operations.

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