All industrial equipment is expensive, and filtration equipment is no exception. When you invest heavily in machinery and systems, you want them to perform well and last a long time. Certainly, choosing high-quality industrial filtration equipment is the first step, but even great products can be problematic if not properly maintained. Manufacturers provide maintenance and care guidelines for a reason – because they believe their products last longer when cared for correctly. In the hustle and bustle of everyday operations, it’s easy to neglect some of those routine maintenance tasks.
In this article, we will discuss the importance of properly maintaining your industrial filtration equipment. We’ll also give you some tips on how to improve your equipment’s lifespan.
The Advantages of Regular Equipment Servicing
Most people would be aware that when you look after something, it lasts longer. But that’s only part of the reason you should develop a proper care and maintenance plan for your industrial filtration equipment.
Longer Equipment Life
Ensuring your machinery works well for longer is the primary reason people invest in maintenance. Industrial filtration equipment is expensive, meaning no business wants to replace it any more frequently than they have to. Proper care of machinery ensures it lasts for longer, thus saving you money in the long run.
Identify Costly Problems Early
With regular servicing, you can catch small problems while they’re still small. If you don’t identify or simply ignore them, they’ll likely become bigger problems that are costly to repair. Some issues may even be serious enough to require complete replacement, which can be financially crippling. So, catch and fix small problems before they cost you a lot more money.
Maintain High Performance
While it’s important to keep machines working for extended timelines, it’s equally important they perform at a high level for longer. Old equipment that no longer works as required is essentially useless, so even though it technically still works, you get very little value from it. Regular maintenance ensures your equipment performs at a high standard for longer, saving you money in the long run and keeping productivity levels high.
Tips for Maintaining Industrial Filtration Equipment
Unless you want to be met with some costly repair or replacement bills, check out these tips for looking after your industrial machinery.
Regularly Change Filter Media
It’s crucial to bear in mind that the main function of industrial filtration equipment is efficient filtration. To achieve this, the use of filter media is essential. Filter media typically comes in rolls, providing different levels of protection based on the specific requirements. However, it’s important to note that this media has a finite working life. When it gets clogged or reaches full capacity, it must be replaced; otherwise, the effectiveness of the filtration process will be compromised.
In addition, clogged filter media can cause your equipment to work harder, putting additional strain on other components. This is another reason you must replace your filter media regularly to lengthen your equipment’s lifespan.
Perform Visual Checks
You don’t need to be a specialist technician to perform a few visual checks on your equipment. It’s beneficial to incorporate routine checks into your maintenance routine, including daily and weekly assessments. This approach ensures a comprehensive equipment maintenance plan.
The main idea is to visually check parts such as seals and gaskets. You can usually tell if there are obvious issues, and even if you don’t feel confident repairing them, you can report the matter and ensure a qualified maintenance technician attends as a matter of priority.
Follow a Proper Cleaning Schedule
We’ve mentioned implementing a complete maintenance plan, and part of that is your regular cleaning schedule. Filtration is often messy, so it’s worth cleaning your filter equipment as per the manufacturer’s instructions. This is a good chance to remove debris, grime and other contaminants and extend your equipment’s working life. You may even incorporate full filter cleaning or filter media changes as part of the regular cleaning schedule. Cleaning prevents contaminants from building up in certain parts of your equipment, which prevents long-term damage or unnecessary wear and tear.
Maintain Proper Equipment Usage
Another thing we’ve touched on a couple of times is the manufacturer’s instructions. We mention this because so many people ignore this crucial information. But in order for your equipment to last and keep performing well, it needs to be used as the manufacturer intended. So, pay attention to instructions regarding flow rates, pressure and temperature because these can impact your equipment’s effectiveness. Also, by exceeding recommended levels, you cause more wear and tear, lessening the equipment’s lifespan.
Use Pre-filtration Techniques
Even though industrial filtration equipment is used specifically for filtration, you may still want to control what passes through your machines. For example, if your filter media is designed to trap contaminants of a certain size, you can use a different filter media first to clear out much larger contaminants and debris. Ultimately, this improves filtration and protects your equipment from unnecessary wear and tear.
Need Assistance With Industrial Filtration Equipment?
Here at Interfil, we live and breathe industrial filtration. We’re the experts you can trust, from air filters to centrifuges and wastewater filtration. We offer a huge range of industrial filtration products, and our experienced professionals can arrange on-site consultations to discuss your needs. Whether you want to improve filtration quality or enhance operational efficiency, or your existing systems need a complete overhaul, we’ve got the specialist advice and quality equipment you need.
To find out how we can help, contact the friendly team at Interfil today.
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